SME MODULE 1

VISUALIZED STANDARD

Defined 5S, All standard visually displayed, all standard follow adidas code

STANDARD EXECUTION

No safety, contamination risk, 3R implemented, conduct campign to promote 6S culture

VISUALIZED TRACKING

Set up monitoring system to audit actual performance. 6S performance are easy to access to all

CONTINOUS IMPROVEMENT

Performance Reviewed, improvement action taken

DOCUMENTATION

Visual standard & 6S performance tracking; improvement action

DIGITALIZATION

VISUAL STANDARD

Tier meering standard available (covering participants, agenda, KPI, location), all standard visually displayed and easy access to all

STANDARD EXECUTION

Clear evidence showing tier meeting conducted daily, All KPIs tracked and displayed with correct color code, Improvement action planned for those missing points

VISUALIZED TRACKING

Tier meeting maturity reviewed & tracked regularly, Maturity performance visually displayed and easy access to all.l.

CONTINOUS IMPROVEMENT

Tier meeting maturity reviewed, Improvement actions taken.

DOCUMENTATION

Tier meeting performance tracking, Improvement actions.

DIGITALIZATION

VISUALIZED STANDARD

Work standard available for all people: Management, Water spider, Operator, Supporting functions. All standard visually displayed and easy access to all.

STANDARD EXECUTION

All Standard Work followed at planned frequency, Standard work execution reviewed and displayed with correct color code.

CONTINOUS IMPROVEMENT

Standard work reviewed and update

DOCUMENTATION

Standard work for all people

DIGITALIZATION

VISUALIZED STANDARD

Material flow standard available (covering overall facility, production floor, production line), WIP standard between all production areas, all standard visually displayed and easy access to all

STANDARD EXECUTION

Smooth flow throughout specific production area, WIP controlled at reasonable lowest level, FIFO for all feeding parts, starting and ending point of any production area followed correct color code

VISUALIZED TRACKING

Tracking system available, which covering WIP, performance visually displayed and easy access to all

CONTINUOUS IMPROVEMENT

Physical layout updated, cell performance reviewed & updated, improvement actions taken

DOCUMENTATION

Physical layout for all production areas, performance tracking, Improvement actions

DIGITALIZATION

VISUALIZED STANDARD

Line balancing chart/board available at all flow production areas, Takt time & Cycle Time available @ all production stations, All standard visually displayed and easy access to all.

STANDARD EXECUTION

Overall balancing considered – Balance of pace with 1 level upstream and downstream, Line balancing activity conducted daily, One-Pair-Flow between all manual operations throughout the cell/line, No Permanent operator for REPAIRING process.

VISUALIZED TRACKING

Standard tracking system available, which covering: # of Labor, LLER, RFT, WIP, Performance visually displayed and easy access to all.

CONTINUOUS IMPROVEMENT

Line balancing performance reviewed & updated, Improvement actions taken.

DOCUMENTATION

Line balancing record, Performance tracking, Improvement actions.

DIGITALIZATION

VISUALIZED STANDARD

Leadership gemba walk schedule available, which covering: Management, Manufacturing, Supporting functions, All schedule visually displayed and easy access to all.

STANDARD EXECUTION

Leadership conducted gemba walk following schedule planned, All gemba walkthrough focused on SQDE, Findings record in standard format.

CONTINUOUS IMPROVEMENT

Findings reviewed, Improvement actions taken.

DOCUMENTATION

Gemba walk schedule and record, Findings record, Improvement actions.

DIGITALIZATION

VISUALIZED STANDARD

Basic maintenance standard available for: Automation equipment, Key process equipment, General machinery, One-point-lesson available, All standard visually displayed and easy access to all.

STANDARD EXECUTION

Machine user is responsible for basic equipment maintenance, Basic maintenance conducted daily, Maintenance record matching with actual breakdown record.

VISUALIZED TRACKING

Standard tracking system available, which covering: Downtime (non-automation), OEE (automation), Performance visually displayed and easy access to all.

CONTINUOUS IMPROVEMENT

Maintenance performance reviewed & updated, Improvement actions taken

DOCUMENTATION

Basic maintenance standard, Daily maintenance record, Performance tracking, Improvement actions.

DIGITALIZATION

VISUALIZED STANDARD

QCO/SMED standard available, which covering: Process flow, Roles & responsibility, Timeline/schedule, All stakeholders covered, All standard visually displayed and easy access to all.

STANDARD EXECUTION

Internal & external processes identified, Processes cycle time minimized, QCO/SMED Kaizen identified for, Automation solutions, Flow production cell

VISUALIZED TRACKING

Standard tracking system available, which covering: Changeover Time (COT), Changeover Process Time (COPT), Performance visually displayed and easy access to all.

CONTINUOUS IMPROVEMENT

QCO/SMED performance reviewed & updated, Improvement actions taken

DOCUMENTATION

QCO/SMED standard, QCO/SMED record, Performance tracking, Improvement actions.

DIGITALIZATION

VISUALIZED STANDARD

Multi-process handler status linked with line balancing for all flow production area, Multi-skill training plan available, All information visually displayed and easy access to all.

STANDARD EXECUTION

Production labor allocation matching with line balancing; No obvious ergonomics mistake found: Bending, One-hand operation, Turn-around for single operation

VISUALIZED TRACKING

Standard tracking system available, which covering: Multi-process handling %, Multi-skill %, Performance visually displayed and easy access to all.

CONTINUOUS IMPROVEMENT

MPH & MS performance reviewed & updated; Improvement actions taken

DOCUMENTATION

MPH & MS status, MS training plan, Performance tracking, Improvement actions.

DIGITALIZATION

VISUALIZED STANDARD

Andon available at all necessary places: Automation equipment, Critical processes, Escalation process standardized, All standard visually displayed and easy access to all.

STANDARD EXECUTION

Andon followed adidas color code, Easy to notice Andon alarming/lighting, Operators empowered to stop production when needed;

VISUALIZED TRACKING

Standard tracking system available, which covering: # of Andon record by reasons, Responsive action time, Performance visually displayed and easy access to all.

CONTINUOUS IMPROVEMENT

Andon system standard process; Andon record by reasons; Performance tracking; Improvement actions.

DOCUMENTATION

MPH & MS status; MS training plan; Performance tracking; Improvement actions.

DIGITALIZATION